Welcome

Welcome to the website of the Black Country Wood Turners!

We are a friendly bunch of people , who have nothing better to do with their time than to reduce otherwise perfectly fine pieces of timber to piles of shavings and sawdust on our workshop floors. Oh, yes, and every now and then this also results in something mostly round and brown.

If this is your idea of having fun, then please joins us on one of our meetings or as a permanent member. If by now you are thinking “this is weird”, then you are missing out on the rituals of a tradition that is several thousand years old and you are definitely in the wrong place. We are having fun. Are you? Do you live in the UK near Dudley, West Bromwich, Oldbury, Halesowen, Stourbridge, Kidderminster? We meet usually every 3rd Thursday of the Month at 6pm at Dudley College, Mons Hill, and we would be more than happy to welcome you to our next meeting.

Our next club meeting, our Christmas Social, is on 8th of December 2016. For details look under the menu item events.

The club will be exhibiting members work at the Cornbow shopping centre Halesowen, from Monday 21st November to Sunday 4th December.

The Black Country Woodturners club would like to thank Graham Dumphy for his generous donation to the club of a number of gouges, chisels and calipers. The tools were originally owned by Trevor Bytheway, an experienced wood worker, who sadly passed away recently.

Important Note:

Due to technical reasons, this website will be unavailable on 14/12/2016. After this date you may have difficulty reaching the site, owing to cached DNS records on the Internet. This can be resolved by refreshing the DNS cache on your computer.

October meeting: demo by Bob Mercer

Bob gave a really interesting and entertaining  series of short demonstrations.

The first demo was of a pewter turned pen, sorry no photo, which Bob turned using his own hand made pewter blanks mounted on a pen mandrel. Bob made the blanks by drilling a 12mm hole in a piece of dry wood 50mm deep and filling with molten pewter. He then drilled the blank and inserted a brass sleeve. Bob took time to explain the whole process to club members and answered numerous questions from those present. He also explained the need for a thorough sanding regime from 240 to 12000 grit and even using a metal polish to give the mirror finish he achieved. A really excellent demo.

Bob also demonstrated a slightly different way to finish off a 5” oak hand mirror.

During the evening he showed club members what can be done with what would be sometimes be classed as pieces of scrap wood. Bob made a standard bottle stopper then he turned a novelty off centre “ducks bottom” bottle stopper.

In a previous demo Bob was unable to finish a pendant due to a missing jig so he decided to finally complete that project in purple heart wood, and there was even time for an oak light pull.

Throughout the evening Bob gave members tips and advice on the use of tools and materials and the best sources for pen blanks etc.

Bob keep us all entertained with his story of building a coracle a few years back and the oak seat he had used for it, had been recycled, and part of that seat was now the 5” hand mirror he had turned earlier.

Bob delivered a packed programme and I can’t remember a demo with so many finished projects and so much sound advice.

And, of course, we also had a members work display table. Here are a few pictures from that:

oct-2016-bcw-047 oct-2016-bcw-046 oct-2016-bcw-045

oct-2016-bcw-048 oct-2016-bcw-050 bcw-oct-2016

oct-2016-bcw-049

September meeting

The September meeting was a demo by Steve Heeley from Cannock.

bcw-sept-2016-022He turned a small box with a winged lid and a finial. He showed us how to create a “lattice/lace” effect on the wings of the lid
using a Dremel type drill, and answered club member questions and gave tips and ideas on several
subjects including types of finish.

He had a recent health scare and strongly advised all present to have a really good dust extraction system and to always wear a mask. An entertaining and very informative evening was had by all.

It was a real shame we only had 15 members turn up for the demonstration.

 

 

 

 

 

 

 

 

bcw-sept-2016-021

 

Member's work on display.

Member’s work on display.

Ashwood: John’s Garden Open Day

John is the owner of Ashwood Nurseries, and has his private, landscaped garden right next to it. He holds open days 3 or 4 times a year, and usually with a good attendance from the general public. The Black Country Woodturners generally participate with a stall on the summer open day, and so we did again this year.

Ashwoods-1A large open tent was erected, with various stalls inside, including a small lathe for demonstrations, and a charity table right next to it. We had about 10 club members in attendance, so there was plenty of variety.

The weather threatened with rain all day long, but it never did actually rain, so were quite lucky in this regard. However, the garden is right on the banks of the river Stour, and in consequence there were plenty of tiny little midges around, not enough to drive people away, but certainly enough to be a nuisance for us at the stalls.

John’s garden has a huge variety of plant species that you would otherwise only find in a botanical garden, but let me tell you, we could almost match it with the variety of work on show!

Unfortunately, sales were quite low, only the charity table produced some good results. The author of this article didn’t sell anything, and it was very similar for most other club members.

Ashwoods-2On the other hand, our demonstrations on the little lathe gathered quite a bit of interest, and we may even see some new club members coming from this event.

Here you can see Melvin putting the finishing touches on a 8″ cherry bowl, and yours truly proceeded to make a yo-yo and a bud vase, which promptly sold from the charity table for £5.

All in all, a nice day out for the club, and well received by the attending public.

 

 

 

Sally Burnett

Sally came to see us on the 16th of June, for an evening demo. She hails from Stoke-on-Trent, and her website is well worth a visit.

IMAG0085

Sally’s demo focused heavily on design and decoration.  During the first half, she turned a shallow bowl or wide-rimmed dish from a maple blank, and in the process stopped many times to show the various samples she had brought along, with the aim of pointing out how small differences in shape can dramatically alter the overall balance and appearance of a dish.

She then proceeded in the second half to move on to decorations. This was a session where many of the club members did get involved in trying out the various techniques shown by her. It started out with stippling, where a thin stick (could be anything from a knitting needle to a tooth pick or skewer) is used to produce small dots of acrylic paint on a surface. Once dry, these provide colour, but more importantly they also provide texture. The opposite texture can be achieved with a small Dremel or Proxxon tool and a rotating bit, making small dimples. Both the dimples and the stipples can be varied in size between 1mm and 10mm, depending on tool used and how they are applied.

IMAG0092Obviously the same tools and techniques can also produce other shapes.

As Sally has a strong background in design, it is not surprising that she normally will use some piece of waste material to try out various ideas, usually in the form of small squares sat next to each other.

Sally then went on to pyrography. She explained the use of various different tips for shading and lines. All in all the variety was high, too much to describe in all detail here. All the more reason to attend the demos in person. Overall, the motto was “anything goes”. Nothing is sacred, any colour, any tool can be useful, and people should just experiment to find out what they liked best.

Wizardry In Wood

Text taken directly from the WCT invite:

“The Worshipful Company of Turners would like to invite your members to enter
its 2016 competitions which this year will form part of the Wizardry in Wood
exhibition at Carpenters’ Hall, London. The competition day will be Tuesday
11th October, the exhibition will open to the public on Wednesday 12th
October, until Saturday 15th October. Competition items will remain on
display throughout the week, and can be put on sale if the maker so wishes.”

“Further information, the rules, entry forms, packing and shipping
instructions, are available to download from the company website http://turnersco.com/turning-competitions-2016/ or, from the Wizardry in
Wood Website, https://wizardryinwood.com/competitions/”

“The Company’s Wizardry in Wood exhibitions and the biennial turning
competitions play a significant role in promoting outstanding woodturning
and introducing individual turners to a wider public. Tickets are on sale
through Eventbrite, group bookings are being taken, and the website is
already attracting a large amount of followers. Your members are urged to
take advantage of this opportunity to be a part of what will be one of the
largest events of its kind in Europe.”

Well then, let’s get turning”

Paul Bellamy demo evening

Last Thursday we had Paul Bellamy as a demonstrator. Paul has been in woodworking and turning for a very long time, and brought his own lathe. His subject for the evening was “a bowl from a plank”. This is essentially a method where he cuts rings from a thin blank in such a manner that they can be glued together in reverse, thus forming a conical rough bowl. Once the glue has set, this can then be finish turned. A few minor variations in shape are possible, but obviously the basic shape is predetermined. He pointed out that for people who have access to cutoffs from furniture makers, and didn’t want to spend the time to dry their own wood or the money to pay for bowl blanks, this was a way to get by.

bcwt-demo-1

He showed us a few of his bowls, and then proceeded to draw a diagram to explain some of the basics. Essentially in each ring the bottom surface has to match up with the top surface of the ring underneath (see picture). For different thicknesses of planks (and desired height of the bowl) this then determines the cutting angle. He pointed out that despite best efforts one needs to allow for inaccuracies during the cut and also during the gluing stages, and therefore the rings should not be made any thinner than 3/4″.

He then made an actual drawing of the dimensions of the board he was using, which happened to be one inch thick. There is no need to determine the actual angle, all that is needed is to scale up the drawing. He did this on an A5 sheet of paper, simply multiplying both dimensions by a factor of 4, and then drawing a straight line from one corner of the rectangle to the opposite corner (the rectangle being 4″ high and 3″ wide).

He then turned his blank into the round (it was mounted on a screw chuck with the hole not drilled all the way through). The first thing after that was to turn a recess into the board, to create a chucking point for the assembled bowl. This recess was turned, sanded and finished completely.

Next the piece of paper was fixed to the banjo by way of a small magnet, with its long side aligned with the lathe bed. This allowed him to orient his parting tool along the diagonal line, and therefore give the exact angle at which he needed to cut. The first few cuts with a bowl gouge simply removed the waste on the outside, and he then used a 3mm parting tool to cut the rings. He explained that the best tool here is a 3mm tool with a relatively small width, as, especially on the smaller rings) the curvature of the ring does interfere with the blade cutting in, and therefore the cut had to be widened to allow for this.

bcwt-demo-2Here you can see him cutting the first ring. This obviously requires a degree of skill, since the tool will ultimately hang over the tool rest by quite some way, and therefore speed should not be too high, to prevent heavy catches. This cut needs to go almost all the way, and one must stop as soon as one can feel the wood giving slightly under the pressure. He used his finger for this, which he claims is the best feeler of all.

He then stopped the lathe and put several pieces of gaffa tape onto the outside of the blank, covering the slot. Due to size restrictions he then took the entire chuck off the lathe so he could move the banjo onto the inside, put the chuck back on, and then very carefully cut with the parting tool the remaining distance from the other side. The tape held the ring safely in place.

He pointed out that once the ring is removed, its edges, and also the edges of the remaining blank, tend to be very sharp and needed to be handled with care, if not trimmed off slightly.

This action goes on until all rings are cut, usually 3 or 4 depending on board thickness and diameter.

Once all rings are cut, they need to be glued together, but in reverse, i.e. stacked on top of each other such that the flat surfaces match up. He uses Titebond Polyurethane glue for this, the reason being that it expands slightly and fills any voids, thereby creating a better bond. He has made himself a little jig for this, consisting of two large square pieces of kitchen counter, with 4 long threaded rods and wing nuts. Glue is applied to each surface, the rings are carefully stacked, using the fingers to ensure they are centered as well as is possible and then the stack is moved gently into the jig. It is important to apply the pressure evenly from all 4 rods, and to check regularly that the rings are not “swimming” away during this process.

bcwt-demo-3

Paul then moved on to a previously glued stack. He used the screw chuck (the hole in the bottom ring is now on the inside of the bowl) to mount the bowl again, and then started to refine the outside shape of the bowl. This requires small cuts, as the screw chuck only has a little hold on the assembly. Once the outside is finish turned, with whatever variations in shape are desired and possible, it is sanded and finished. The assembly is then reversed and now mounted onto the recess, and the bowl is turned on the inside.

Paul prefers bowl gouges with only a short wing, almost a traditional grind, and explained that this is needed to get around the curve at the bottom of the bowl. With a carefully controlled cut no scraping is required.

He also explained his various little tricks, such as always keeping his sandpaper in the right order of grit, thus only allowing the roughest grit to acquire a dusting. He uses lots of little magnets everywhere to make sure his little helpers (such as rulers etc.) are to hand when needed, and not covered with shavings. He never uses large pieces of sandpaper, and recommends moving in a continuous action from one end of the bowl to the other, so as to avoid any burning or heavy sanding marks, pointing out that sand paper should not be used to define the shape of a piece, it should only ever be used to remove tool marks.

He recognises that many finishes are possible for these bowls, but for demonstrations always uses melamine lacquer, simply because it dries very rapidly and provides a very smooth finish with medium shine. This can then be improved on with a stick of carnauba wax, which is simply run across the surface several times, and burnished with a piece of paper.

All in all, a very enjoyable demo, with Paul paying good attention to the needs of safety and always making sure he brought his whole audience along, including any newcomers.

 

 

Dawn Hopley demo evening

On 18/02/2016, Dawn Hopley came to the club to do a demo for us.

Dawn has a background in industrial design, and has designed many items that most of us will have seen in many places, such as streetlights and car parts. After many trials and tribulations, including a stint as a teacher, she ended up in woodworking and woodturning. In order to use our camera and lighting rig, we had to move her lathe onto the rig, which made work a little awkward for her, as the rig was made for average size people, and Dawn is a little shorter than most of us. She put on a brave face and managed to make it work for her.

 

This was also the first time we used our TV display, and although this worked well, we probably need to learn a little more about the cameras. The picture was good, and all present could clearly see her tool technique, but the work piece was generally overexposed and just showed as a white blur. Clearly there’s room for improvement.

IMAG0057

Her demo on this evening covered primarily the making of wooden containers for small perfume bottles, which she sources from a company called Ampulla. Apparently, when bought in bulk, these can be as little as 20p per bottle with screw lid.

Most of her work is done in small diameters, usually branches of trees, of which she had a variety with her. She demonstrated the ease of using a steb drive centre mounted in a normal chuck and emphasis was given to using sharp tools.

Dawn started out with a piece of yew, about 2″ diameter and 8″ long. It was mounted between centres and rounded with a roughing gouge. Then she turned two tenons on the ends and parted it off about 1/3 from one end. The longer piece was then mounted in the jaws, and the face cleaned up with a spindle gouge. Next she used a 19mm drill to create the opening that will hold the perfume bottle. As these bottles vary slightly in diameter, this hole then has to be carefully widened a little to just accept the bottle, and it has to be deep enough so that only the shoulder of the bottle just protrudes (although it can also be hidden entirely in the container). For this, Dawn demonstrated the use of a box scraper and some simple wooden sticks with sand paper wrapped around them. Once the inside is finished, the outside is shaped with the spindle gouge to whatever shape is desired. Some accents were made by cutting small grooves with the pointy end of a skew chisel and then burning black lines with a cheese cutter (essentially a steel wire with two wooden handles on both ends).

The top is made in exactly the same way, with the main focus on remembering that there is a hole inside large enough to hold the screw lid for the bottle. When that hole is drilled and cleaned up, it is essential to ensure that the wooden parts will meet before the lid sets on the bottle, as otherwise an ungainly gap appears between bottom and top. In addition, Dawn usually adds some detail to the bottom of the lid, in order to hide the meeting place between the parts.

IMAG0055In order to finish the very top of the lid and the foot of the bottom, Dawn demonstrated the use of jam chucks. These are essentially pieces of scrap wood with a tenon on one side, so that they can be held in the jaws. The other side is turned so that it will provide a tight fit to the holes prepared in the bottle parts. When the fit is not quite tight enough to allow cutting, it can be improved with one or two layers of masking tape or tissue paper. In this way work pieces can be held without creating any jaw marks, and just sufficiently tight to allow small cuts, sanding and polishing.

Overall, a very enjoyable demo, especially for the visitors and less experienced members, who could see that even with very few tools and a small lathe very nice results can be achieved. Turn out on the evening was great, and it seems that our increased demo fees have not deterred anybody. If anything, we had more people show up than I ever remember before, including some visitors and new members.

There were not many pieces on display this evening, but a very nice apple clock and some sewing kits drew some attention.

IMAG0059  IMAG0058